"Security Research & Education" ...
Roundtable on "Weapons Indigenisation & Foreign Acquisitions"
On 8 April 2005, the SAPRA India Foundation organised a Roundtable on 'Weapons Indigenisation & Foreign Acquisitions', at the India International Centre (IIC), New Delhi. The participants included, among others, former Indian Army chief and Member, Rajya Sabha, Gen. (retd.) Shankar Roychowdhury, Wg. Cdr (retd.) Praful Bakshi, Lt. Gen. (retd.) N. S. Malik, Commander (retd.) Reza Khan, and former IDSA Director Dr. K. Santhanam. The roundtable focused on major Indigenisation programmes for the three services.
Gen.
(Retd.) Shankar Roychowdhury
The Arjun tank is a symbol of
indigenisation of our defence equipment. Our defence budget is
currently touching 83,000 crore rupees. Next year, it will probably
increase by 10 per cent and it will keep increasing in the years to
come. With such vast amounts of money pouring
into the defence budget, there is a requirement that the maximum
portion of this money should be spent within the country. Although
about 70-80
per cent of the budget (mostly on the revenue side) is spent within the
country, it is
time that a large portion of the capital budget is also spent within
the country. The aim of this discussion is to talk about the efforts
that are being
made to indigenise defence equipment so that the Indian armed forces
spend Indian money to buy buy Indian equipment. There are various
attitudes within the armed forces, the government, the Defence Research
and Development Organisation (DRDO), and the defence production
agencies.
Some of the
questions that need to be discussed are: How good is our indigenous
equipment? What is the quality control standards? How good is our
R&D? Can we ever achieve a target of spending 85 per cent of the
capital expenditure of the defence budget on indigenous equipment?
Since each service has its own experiences, it is
relevant to get people who could present the views about the three
services. We have for the Air Force, Wg. Cdr Praful Bakshi; for the
Navy, Commander Khan; for the Army, Lt. Gen. (retd.) Niranjan S. Malik;
and for the DRDO, Dr. Santhanam.
"The Indian Army and the Arjun
Experiment" - Lt. Gen. (Retd.) Niranjan S. Malik
During WW II India was a base for repair,
overhaul and other major military works for the entire south east Asian
operations as well as the China and Indian Ocean
operations. Considerable amount of industraliasation had perforce taken
place. It was but natural that from
there we should have taken off and built up our indigenous defence
industry. This somehow did not happen.
The approach was to acquire equipment from abroad if it was cheaper.
This
was the background of the Indian defence industry and it has continued
despite the fact that we have built up a colossal
organisation of defence research. Despite our attempts to be self
reliant on various issues there are a number of problems. The MBT Arjun
project offers several lessons.
First and foremost, the problem comes between the user and the DRDO.
The problem basically is the GSQR. The GSQR never gets finalised.
Changing GSQRs slow
down the whole process and the datelines are not kept and expenditure
keeps going up. That has been one of the major reasons for the delay in
the Arjun tank. At the same time, if you look at the user's
perspective, if we don't keep up with the latest technology, then we
will get an equipment which is likely to be outdated by the time
production starts. This is a problem area which needs to be
resolved. The other area is coordination which is becoming a major
problem
between the user, the DRDO and the manufacturing agency, which is going
to produce the equipment. In the case of MBT Arjun, it is the Heavy
Vehicles Factory (HVF) at Avadi which is responsible for the delay. HVF
takes it as a second baby and not as its main job. The HVF is
working on the T-90s, T-72 overhaul and also on the Arjun. It is
doubtful whether it will be able to make 120 Arjuns within the given
time period. Although the first 15 tanks were supposedfly 'Made in HVF
Avadi', they were really put together by workers and engineers who had
come from the CVRD.
The procedures for indigenisation are
very tedious. The problems are of two kinds. The first is the
non-availablity of expertise and technical knowledge within the
country. For example, the tracks for the Arjuns were
being imported and I wanted this to be made within the country. I was
told that it could be made in Ludhiana. We paid
an advance and gave the agency our requirments for the track. After two
years, that agency
said that it could not make the tracks as per our requirements. We had
been to every factory, including BHEL in Ranchi which had no other work
at that time, but no one could do the job.
The other type of problem is that private firms that really can do
import substitution are not rewarded. This was clear in the case of
rubberising the road wheels.
To rubberise the Arjun, the tanks used to be ferried across to Germany
by air, rubberised there and the brought back. This was colosally
expensive. We requested MRF who agreed to do this. They put up a
special
factory for that purpose and did it. The numbers required at that time
were very meagre. Sometimes it used to 100 and sometimes it would be
only 50. Also, the MRF was not sure about when the next order would
come. So, they stopped this factory. I spoke to an official at the MRF
who said that he had much for the country and was prepared
to work even at a loss, which it was while working on the Arjuns. But
the
contract for T-72, T-55 and Vijayanta had been awarded to some other
company. When I checked with the Defence Ministry, I found out that the
contract for rubberisation for the rest of equipment was given, I was
told it was given to the firm which gave the lower tender. MRF
stated that they cannot keep the assembly lines waiting
and pending for ever. There are other examples. The Kirloskars
were doing the hydroneumatic systems for us. The last order was for 14
tanks. After that there was no order for seven years. For the company,
the investment in specialised production lines is a dead waste and
they need to be subsidised. One has to ensure that the assembly lines
are kept
alive, the technology, and skilled labour are kept alive for defence
purposes. I am told now that they are restarting this
process at the Kirloskar plant, which did a fabulously good job.
Tehn there is the problem of diversified equipment in the army. For
instance, it is claimed that 67 per cent of the parts of the T-72 and
T-90 are common. I asked the HVF as to why they are importing
everything if 67
per cent things are common between the two tanks. I was told
that it was not possible due to the transfer of technology agreement.
The question is
if the transfer of technology has already taken place with regard to
the T-72
then why were we not able to build the T-90 with the least amount of
imported technology. One expects that if
you got something once into the country, then we should not be going
back again and again for the same thing. There are many private
companies that could be involved in the Arjun production, including the
Tatas,
Mahindras, Ashok Leyland etc. who are quite capable of taking on some
of
these jobs. The best part is that we have within the country PSUs such
as the BHEL which is also capable of building tanks. Two tanks were
built by BHEL Bhopal.
As far as the Arjun is concerned, five have been
produced and handed over to the users for trials. Arjun has been worked
and thought out for a long period. It is one of the finest pieces of
equipment. The Arjun's mobility with its 1400 horsepower engine is very
good. The engine though it is old equipment. This powerpack is no
longer used in
Europe. We got the 1400
horsepower since the 1500 HP engine was only for NATO allies. However, it is a big powerpack and
the one they produced later
is smaller for which the tank would have to be redesigned and the cost
would be astronomical. They said they had stopped manufacturing these
engines and if we wanted them they would restart the
whole thing for us. This has been done. It has been restarted. The
problem lies with placing orders both with the manufacturing agency and
the Ministry of Defence. When we know that we need 124 Arjuns tanks as
well as Bhim tanks which will carry the same engine, but we do not
place orders well in time. I have been told that the orders never
went beyond 30-40 at one time.
The question is how long will
we continue to import tanks. Today we have the T-90s and we are going
to start producing it. But
somewhere we have to stop. After T-90 are we going to import either the
T-100,
the T-200 or the T-300. When Israel first produced the Merkava MBT,
Ariel Sharon was the DG
CV. He walked up to the team and asked them what was the problem. After
the team explained the problems, he said that this particular tank
would
be called Mark I and that they would produce it despite all the
problems. The Mark I would be given to the troops and work would start
on the Mark II, which would better than this one. That is how the
Israelis did it. Somewhere we
have to start producing. Somewhere we need to have the capacity within
ourselves to be able to do that and then improve that equipment.
Presently this is just not happening. The engine itself has really no
problem but the problem is with regard to the size of the order. The
Arjun's 120mm gun with the FSAPDS and Hash ammunition, is excellent.
The integrated fire control system had a lot of
problems. We had got it from the Dutch but it had an American
component in it. Suddenly we were throttled as the Americans said that
the Dutch could not supply this to us. After some time, we were able to
get France to redesigned the entire fire control system. Now we
have an excellent fire control system. Tactically,
Arjun is a fine weapons system though it
looks big and very heavy. Its tactical silhoutte is very low. The T-72
and the
Arjun in a hull down position are not very different. In a
hull down position, the tank gives you the same silhoutte as any other
small tank. Also, its speed provides security in the
battlefield. Its firepower is tremendous. Particularly on the move, its
firepower is very accurate and good. Some people say that the Arjun is
not strategically feasible
due to its size and weight. Fortunately, the Arjun has been running all
over the railway system of India and has been running all over the
western deserts on tank transporters and without tank transporters
both.
We have a good tank but we still have massive problems. What the
solution is one really cannot say. Dr. Santhanam would remember, a
paper had been prepared many years ago which laid down how we should go
about manufacturing major defence equipment. Arjun was one of the
things in that paper. The paper started with
an Advisory Committee at the highest level and then having four
elements to it: the user, DRDO, manufacturer and the financing agency.
All
these were to be placed under one person to work as a single body to
ensure the
job is done. Presently there is no coordination of any nature on
whatever is happening between
them. It only happens when the Chief holds a meeting and asks about the
progress on the Arjun. The users need to think ahead and
have to somehow or the other facilitate the production of equipment
even if it is not the very best. At the same time, the user also asks
the question that if China, having used the Russian equipment, has
produced the T-59 which is a copy of the T-54, produced the T-62 which
is a copy of PT-76 and produced all these MiGs under different names,
what is our problem? The Chinese defence industry has gone so far ahead
of us. We continue
to rely on transfer of technology.
Another
point that comes in is export and joint ventures of
various nature. Export of defence equipment has
been taboo. Perhaps if we had encouraged it at some point of
time, other industries may have come up, which could have independently
developed certain systems and exported them. At one point of time, the
South Africans
were very keen to tie up with us on Arjun and wanted to work together.
They wanted only about 200 tanks which they said we could produce for
them. That sort of a thing could also be done. However, it did not
happen. Assembly line is another issue. Once it is started, it has to
be kept going otherwise you will lose whatever money is put into it.
Indian Navy Indigenisation - Commander (Retd.) Reza Khan
The Navy was one of the first
services to go in for indigenisation in a very serious manner, the
reason
being historical. After independence when the Navy needed new ships,
our experience with foreign suppliers was not very good. We were
offered only WW II vintage
ships or the experimental ships which UK was making. For example, we
got INS Delhi and Mysore and the Vikrant, all of which were of WW
II
vintage. The experimental ships were
of the Brahmaputra and Kukri classes, which were not deployed in the
Royal Navy
at all and were single purpose ships. Our experience with submarines
was even worse. In the 1960s, when Pakistan got its first submarine,
Ghazi, we went to US thinking that after 1962 Americans would be
sympathetic to us given the balance of power theory. But the reply was
really
harsh. I have seen it in defence ministry notings that the
Americans said they did not share our threat perceptions and Pakistan
was a smaller countries, which required weapons for sea denial and
that submarines are an invaluable weapon for a smaller country which is
threatened by overwhelming Indian forces. This kind of experience
forced us to look at indigenisation. We have had a succession of Chiefs
who were completely obsessed by indigenisation. That was their single
point priority from the time they took over. The Navy went in for
indigenisation very early. We went in for ship building in the mid
1950s.
We built some survey ships and some small boats. The first serious
attempt
was made in 1960s when we built the Leander class frigates. After
that we have never looked back. We have gone on building ships of
various kinds. We have Godavari class which is a completely indigenous
design; the Brahmaputra class, borrowed Russian designs, etc. We are
fairly advanced in ship building. Nothing equals the complexity of ship
building. Where else could you have, in a space of about 120 metres by
10 metres
by 6 metres, equipment worth hundreds of crores. Ship making is a very
long and
complex learning process. Countries like Japan and the US have been
building
ships for hundreds of years.
The Indian ship building industry, especially the warship sector, has
done a very good job in the last 30-40 years. But there are lacunae. In
the area of indigenisation of major weapons systems and
sensors, our experience with the DRDO has
been mixed. In some cases, we were very successful and in some we have
had dismal failures. Communication equipment are the least complex
equipment that can be
easily be made. There are standard designs and there is very little
involvement of the DRDO. It is mainly produced by public sector
companiesl like HAL etc. We went for it in the 1960s and by mid
1970s we were producing a good amount of communication equipment. In
sensors, we started by borrowing designs. We took Dutch design for our
Leander class frigates. Then we went on for British radars which we
indigenised and then finally to our own indigenous designs.
In sensors, we have been successful with sonars. This is due to
individual genuis. We have an officer in the Navy who came through the
NDA. He had joined DRDO and supervised the
HUMVAD design, which was really successful. The
world has moved ahead and is now producing shallow water, low frequency
and various
other kinds of sonars which are more complex. The Indian navy
is sadly lacking in littoral sonars. After HUMVAD which is an
older sonar, we have not been able to produce world class
sonars.
Regarding electronic warfare equipment, we started very early. First we
came up with an equipment called SHAPE,
which was a failure. With our
cooperation with the DRDO, we went ahead and produced AJANTA which was
partially successful. It had number of flaws in terms of multiple
tracks, high rate of failure, low reliability. Finally we embarked on
another EW project called SANGRA.
When I was DNS, I introduced a new
dimension. When we buy
hardware, which is going to last for 20 years, we must look at
technology which is in the conceptual stage or are about to be
translated and not those
already in use. This is
because by the time you prepare this equipment, which takes six to
seven
years to develop, they are already obsolete by the time they
are delivered. Ultimately, I got a document from DRDO after
much persuasion for 2 years. We then went ahead with SANGRA and I hear
reports that this EW programme has been very
successful. So this is first time in my experience in terms of EW that
everybody wants DRDO equipment in preference to even the imported
equipment we got from Israel. There were people who wanted
EW equipment on helicopters and for the middle level aircraft like
Donniers and for TUs.
As for
missiles, the Navy's experience has been bad. Enough has been written
about it in the newspapers. We have three ships going around without a
close range weapon because Trishul could not be delivered and there
were a number of other problems. Whatever missiles
had come had difficulties in going through the accepatance procedures
and there have been deficiencies. Practically no naval gun has been
made by us which is effective. The Navy spent an astronomical amount
to import from Israel the Barak close range anti missile defence
system.
We have more than 50 labs, thousands of scientists and thousands of
supporting staff, yet we do not have
enough work because services are not giving them enough projects. We
have built this grand infrastructure without assessing the quantum of
work we require. Why have we built this empire without
having sufficient work to offer? I went to the Tata Institute of
Fundamental Research (TIFR) and I found that they did
not have great infrastructure. They said that there is no point in
building infrastructure without
having the talent for it. If we have a man with ideas then
we build the infrastructure around him and provide him with whatever he
needs. Similarly, the DRDO needs the best brains in the country in
order
to be
able to manufacture something really world class. I feel that the DRDO
should be much leaner and smaller, and much more
prestigious. The DRDO should pay much more in order to attract the best
talent. It must be structured in such a manner that the best brains in
the country consider it to be a matter of honour to be in defence
research.
Indian Air Force - Wg. Cdr. (Retd.) Praful Bakshi
It has been a very sad story as far as the indigenisation of our
air force is
concerned. HAL was producing large numbers of aircraft during the
WW II. They
license produced all WW II aircraft and a number of American combat
aircraft including the P-38 Lighting, P41 and P51 but all that came to
a halt
after independence. The Americans wanted to establish an autonomous
area
and wanted to build a massive aircraft area for India but the Indian
government did not agree. Thereafter, HAL license produced
VAMPIRES. Some of the remarkable productions of HAL included the
GNAT, which
was license produced by us. It was rejected by NATO. It was rejected by
the British, who did not want to fly the fighter but only wanted to fly
the trainer. India took it over and made it a very great success.
However,
our Achilles heel remained, which was the engine. India does not
produce any combat engine whether it is for ground, air or naval
purposes. As far as air engines are concerned, we are still at point
zero. After the GNAT started
flying, Kurt Tank designed the HF-24. It was a remarkable
aircraft but
the HF-24 fell short due to the lack of a proper engine. Rolls Royce
agreed to make an engine for it and the cost was
coming to rupees seven lakhs more per engine. The Indian government
thought probably that was
too much. So they said let us do something else. By deft
re-designing
they fitted two GNAT engines on the aircraft. The aircraft was very
good but in the initial stages it was always under
powered. With a proper engine, the aircraft airframe was
designed to fly at Mach 2.6.
The F-22, as everybody knows, is the only aircraft which flies
supersonic without afterburner.
A number of trainer aircraft of HF 24 went supersonic straight and
level and it has no afterburner. Our planners never
gave importance to this aspect. We never thought that this is a great
tactical advantage for
India. Senior personnel did not want to fly this aircraft because the
worksmanship of HAL was not up to the mark. Therefore, they said that
let us ground the
HF-24. And the HF 24 was grounded overnight, although some
aircraft had flown only for 5 hours and some only for 7 hours. In fact,
you could smell the
fresh paint in the cockpits and the aircraft was dropped and HAL was
very happy. They were very happy because nobody wanted an
indigenous programme. So the HF-24 now lies all around India in various
fields. That aircraft
could go 640 knots, low level with four tanks and no modern day
aircraft even till date can actually catch it if it performs that way.
When the HF 24 story starts everybody wants to keep look the
other way because it is a great embarassment.
We also started making MiGs. MiG-21s comprised 75 per cent of our
fighter fleet at one time. Today, the MiG-21s have the biggest problem
of
spare parts because Russians twisted our arms and said that we should
stop making the aircraft. Why we stopped and listened to them, I do not
know. We are suffering because of lack of spare parts
etc. This is what happens if you lack security and national doctrines
and you have no indigenisation programmes.
ALH is the only helicopter which has been successfully developed. Of
course, how much of it is indigenous I will not be able to tell
accurately but the ALH has been quite successfull because we could not
manufacture
Russian helicopters. The Light
Combat Aircraft (LCA)
came up as an idea during the 1970s. The airframe design is fine but we
dont have an engine. The Kaveri is still
in the making. Lockheed Martin decided to help us out with an engine.
But
when we fell foul of America on our nuclear policy issue,
they embargoed it and the LCA suffered. The LCA would have by
now gone into the squadron service had America not forced Lockheed
Martin to stop the aspect of control services they were providing us.
The GE 404 engine, which is being provided to us is still being
evaluated and tested. I do not know how successful it is but LCA has
become late by around 8-10 years and the LCA will not be in squadron
serviceit before 2010 . Though it is supposed to be a
fairly good aircraft, by the time it comes to squadron service, it may
not
be a frontline aircraft at all.
Many of us have been
surprised by the recent proposals by America to both India and
Pakistan for supplying F-16, F-18 and other various weapons systems.
Fact is that the US has offered us equipment from time to time. After
the Korean war America offered India 80-90 C119 Fairchild packets
for free. India, of course, paid a token
of 5000 rupees each and did quite well with
the aircraft. They fitted an Orpheus jet engine on it for high altitude
performance. Before the 1971 war, America offered us the Northop F-5,
Freedom Fighter. Unfortunately the war
started and the whole thing was shelved. During the 1962 war, America
nearly forty C-130 Hercules were made available to lift the our
artillery from
the plains of Punjab to the northeast. Unfortunately India had given up
and the war was
over. In
1963, when F-104 starfighters were in the market, Pakistan and India
both opted for it. America supplied it to Pakistan and not to India.
India then went for MiG-21s in a big way from then on. Once again in
early 1980s, when the IAF was going in for Jaguars,
Americans proposed the sale of F-20s, the advanced version of the F-5,
e Tiger Shark, which failed in a ground attack role
and the USAF itself rejected it. In 1980s, the Advanced Jet Trainer
came up. India evaluated six
aircraft, selected two of them - the Alpha Jet and the Hawk. Americans
again came to South Block and fielded their F-5 trainer version, the
Talon. But they were too late in that game. Today, F-16 and F-18 sales
have been proposed. If India goes for
F-16s then we will be spending Rs 24,000 crores on this project. We
have now to decide whether
should we go for it or not. In the joint exercises with the F-16s
during the Cope India exercises at Gwalior, the MiG 29, Sukhoi, Mirage
and the MiG21 Bison did extremely
well. Later, the Singapore Air Force
F-16s went for an exercise with India and both F-15 and F-16 came up
much behind the Indian man-machine combination.
The reputation of America as a supplier is not very bright. I have told
you about the Lockheed Martin case for the LCA, that they let us down.
Then the Sea King helicopters and the Harriers were grounded for a
considerable time because the spare parts supplied to us came under
American sanctions and we could not get that. India I hope must work
towards its own
advantage. India has to be very cautious. This is why a
number of senior Air Force officers have said that we would like to go
for the Mirage 2000 because it will be automatically amalgamated with
existing ground and training infrastructure.
What we must learn is that there are two aspects. First, there is no
substitute for indigenisation as Dr. Santhanam was telling us vis-a-vis
direct purchase. India has realised in the last 3-4 years that this is
very important. The Confederation of Industries of India did a
remarkable job along with the MoD and the three services and DRDO. They
got together and decided that indigenisation can take place. The Indian
air chief at that time allowed them to hold exhibition in Subroto Park
and 75 entrepreneurs were brought in and they all decided that various
fields where they can develop. Dr. APJ Abdul Kalam and Defence Minister
Fernandes decided that we will have six task forces for various areas
where indigenisation can take place. This is where the CII has done a
very good job.
The last point is what are the terms and conditions based on the
political stand and issues of the supplying party? Keeping in view
India's stand on non proliferation, CTBT, MTCR, various human rights
issues etc, we do not want to get strangled because we fall foul on any
of these issues. The defence deals are very complicated but we must
understand it starts an arms race. It is the F104 to Pakistan which
started the arms race and we went for the MiG-21s. It is the F-16s that
started the arms race and we went for the MiG-29s and Sukhois, Mirage
after that. The sudden Pakistani surprise order of 300 T 80 tanks to
Ukraine started the race and we had to buy the 310 tanks from Russia,
the T90.
Political considerations of arms deal have to be
kept in mind. Right from the late 1950s, America has been eyeing China
as a potential future rival in Asia if not an outright threat. This is
one reason why the US is improving relations with India. There are
other issues as well. For instance, nobody has discussed what the
Russian reaction is
going to be to an emerging arms relationship with the US. If we are
going to give Rs. 24,000 crores to the Americans in one deal, the
Russians will not be very happy. Moreso, because after that there will
be a constant
inflow of American technology and influence. Yet, given that eighty
five per cent of Indian military hardware is
Russian, are we prepared to antagonise Russia?
Defence Research - Dr. K. Santhanam
I would not like to respond to any particular statements on the
LCA or the Arjun. But I would like to raise the level slightly
in terms of lessons unlearnt or new lessons to be learnt. The first
point is I would like to talk about is the process of GSQR itself. It
has been characterised in very simple terms for a layman to understand.
It is called BBC - Best of Brochure Claims. The answer comes back from
Indian R&D is that UDIPI - you demand and I produce immediately.
There is a mismatch between the specifications as rolled out and doled
out and the preparations to meet the GSQR. I would only submit that
where the GSQRs have been worked out jointly by sitting across the
table because even if you want it to be state-of-the-art, and you can
design it, it is highly unlikely that you will get the components that
go along with such a system to make it contemporary because those
components are not made in India for techno-economic reasons. You may
have to get it from outside. By force, you have to design, what I will
call design-to-availability in terms of spare parts because you have a
vulnerability in times of crisis, if these components are not available
from abroad.
There is this complex situation, you have to understand. Whether it is
the defence production or the R&D together there is this problem of
critical component or materials' availability looming large. I would
like to say that the more it changes, the more it is the same. I have
been in India for 16-17 years and I have been in other places too. I
have not come across one new single suggestion in any of the meetings I
have attended involving defence industry and production including
involvement of the private sector. We know what is the panacea and the
spectrum of chaos but there is some difficulty in implementing. So I
will be grateful if SAPRA at some stage can say what is the difficulty
in implementing all these wonderful suggestions from the best minds
whether it is from the services, industry or from research. I would
like to mention only one particular difficulty that we have faced as
the R&D community in general, both in space and in atomic energy
and defence research. This is more acute in the defence R&D,
industry. This is what I will call the 'continuous negative gradient',
which the R&D agencies always face. When there is a product or a
weapons system that can be designed based upon initialy reactions, the
responsibility is carried fully by DRDO - interaction with the users,
persuading finance, getting the production agency on board and getting
DGQA into the act. Having done all this and when the technology of
transfer is ripe, the PSUs have difficulties in accepting. Of course,
the Ordnance factories will always have difficulties in accepting it.
So if Gen. Roychowdhury said that we have placed 130-140 people for MBT
Arjuns to be in HVF Avadi, that clearly indicates the kind of
difficulty that the DRDO faces. That is the technology receipient, pre
identified as either the PSU or the Ordnance Factory Board, is a
reluctant partner. The hope now, with the Kelkar Committee already
functional, is that we will involve more and more the private sector
especially some of the middle to large level private companies which
have an interest. There the difficulty will be how do you reimburse
them. Supposing the promised orders do not come, you have to pay for
them. Someway amortise what they do by the way of R&D. But this
continuous negative gradient has to be eliminated. The only way it can
happen is through synergy involving the users, production agencies,
R&D, DGQA, Finance, and hopefully other senior bureaucrats in the
Ministry of Defence.
I would like to say that it is worth looking into the difficulties in
implementing these wonderful suggestions. Another point I would like to
make is that there was some comparisons about the Tata Institute of
Fundamental Research (TIFR) and the DRDO. It is a completely invalid
comparison because the TIFR is a research organisation doing
essentially fundamental research. They recruit people who come and do
their PhDs and go out. It is unfair to compare to the DRDO and TIFR. By
the way, the DRDO has tried to recruit and tap the best of talents. It
has been going on. Where they find it difficult is that they feel that
the Ministry of Defence means that they will put a 'Burkha' (veil)
around you. We have tapped the best of talents in the country already.
There are ways in which we involve them in various moulds and the DRDO
in fact funds research. The Indian Institute of Science (IIS) gets the
maximum amount of research grants from the DRDO. These are facts that
must be kept in mind. I would also like to say that the services have
'champaigne taste and beer money'. Having understood that, if you want
to me to produce champaigne while I am making beer, give me time to
produce champaigne.
I would like to propose something called T3I - Threat,
Technology, Tactics and Intelligence. The reason I am saying this is
that I have directly experienced a situation where the threat was
highly exaggerated. People from the services have actually told the
Defence Minister that we will lose the next war with Pakistan. There
was information available that it was totally exaggerated and something
simpler could meet the technological challenge and it was met. I cannot
give any details because it is in the realm of electronic warfare about
which something was mentioned earlier. I would like to see the services
becoming more and more intelligent buyers. I used the word intelligent
buyers. It has a definite meaning and there is a definite process by
which the services could become intelligent buyers. Especially when we
are flush with funds. When the available budget is very low, the
services will happily go to the defence PSUs or the DRDO and get it
because there are some funds available. More so in these flush
situations, there is the need of being an intelligent buyer is
important and in this direction, I hope that the Defence Procurement
Board, which has been recently created, would get the right talent,
whether it is finance, contract or specifications and negotiations.
A word about criticality of project schedules. There are a number of
reasons why projects get delayed. There are valid reasons which have to
be understood. These are many a times beyond the immediate control at
the start of the project. These are realities. Mid way through, as was
mentioned earlier, you could have technology embargo, because some
other decision has been taken by the government. The second point is
that we are not part of any alliance whether NATO or any other. So we
do not have the zone of comfort available to others who are involved in
defence subcontracting or co production or co development. Here I would
like to mention that European countries that are part of NATO have a
similar complaint. When it comes down to co production involving US as
a source of technology, their difficulty is that they are not getting
enough information because the Armed Forces Export Act of the US with
its stringent clauses prohibits, prohibits and prohibits. So there have
been interesting ways especially through Osmosis, by which some amount
of technology transfer occurs. No wonder, the technology base in Europe
is weak. There are limitations to our choice of partners also. After
the Soviet Union has collapsed, we are moving more and more into
alternate sources of technology in Europe though we are not yet
abandoning the Russian connection. More so because the services want
more state-of-the-art equipment, more miniaturisation, more micro
electronics. Here I would like to mention something about the SU-30
experience. We have put in about eight microprocessors in the SU-30.
The electronic warfare, the radar warning receiver and the jamming
techniques will all be done here. Therefore, especially with respect to
EW, the SU-30 is likely to contemporary and certainly superior than
what the Russians can offer. The Russians EW technology for a number of
years has been very simple - noise jamming and more noise jamming. The
difficulty with jamming is that you become a beacon and an anti
radiation missile can come and knock you out. The best way is reception
jamming with some intelligent noise jamming wherever it is possible.
I would to throw some light on other issues. In two major programmes,
the DRDO has involved and created smaller and independent quality
control organisations and funded them. In such cases where you have the
DGQA separate but co-located within your campus and you keep feeding
him with drawings and test results, it becomes easier. Otherwise, they
will be in their citadels. I have given some computer and CATCAM
software to few organisations because they did not have it. How are
they going to verify and certify digital flight control software when
they are lacking in equipment and of course manpower. But you have to
take them along. We have done that in the LCA and in the missle
programme. I would rather light a candle than curse the darkness.
In terms of indigenous R&D getting into production via the
TOT route, I had a done a detailed analysis as to what is happening.
You have X thousand crores worth of production that comes out of the
PSUs or the Ordnance factories. How much of that is essentially based
on what was developed in the DRDO and then passed on after due tests,
evaluation and clearance. Typically in that period I was analysing, the
total value of production, I use the term value of production as the
Ordnance Factory Board and the PSUs have a different way of costing. In
one particular year, in the mid 1990s, it was somewhere around 3,000
crores. Out of that, what was going from technology transferred through
the usual classical route was coming somewhere around 900 crores. This
is not a bad number at all if you go by Western defence industry
numbers of what amount of R&D actually ends up in finished product
acquired by the services, amortising R&D, which they do, but we
don't. I would say that there are islands of excellence and some of
these are known to the services. But the problem is that some of the
services are large and some are small. The bad news is always page 1.
Good news always gets tucked away. I would imagine that there is a need
for PR management, image management. It is a mischevious phrase. This
has not been done consciously, this has not been done well and
partially the media is to be blamed. I interacted with many
mediapersons, called them over to the South Block especially when some
obviously inaccurate story had come out. I will not say which newspaper
it is but they apologise but the apology is not published. The damage
has been done. I remember one particular story on the MBT. It was front
page half the first half, middle page half the next day, written by a
person who can't even spell tank and I probed it. To my surprise of
surprises, the article was actually written by somebody from the
American defence industry and given to him when he went to USA.
For this group, I could say that I had made one statement. Let me
repeat it because it is pregnant with meaning. The projects in which
there is an initial convergence between the users, the R&D agency
and the production agency, these three are very important. Otherwise
you have a situation where you are all dressed up and nowhere to go.
This again, I use a word 'negative gradient', we had to put all these
things together including the finance and then the tests, evaluation
etc took place. I must say to the credit of the services that they used
aircraft like taxis when test and evaluation was to be done. Due to
this kind of convergence, in exactly eighteen months, the product came
out and it was superior to anything being offered or anything available
because of various export control problems. There are many shouts of
joy but there is a larger number of shouts of anguish. We had done an
analysis of about 540 projects. Some of them were legacy projects which
deserved to be closed. When I joined DRDO, I wound up 11 laboratories,
created three new ones and each of the three labs are thriving. One of
them, with its techology, is producing something close to 1000 crores
already and in the next two years, it is going to be 3000 crores. We
don't get royalty back. Don't make false claims. In the past, many labs
just to stay alive created projects. Let us not talk about the 1970s
and mid 1980s. Thereafter, lot more angry debates take place before
DRDO takes a project. This is happening now or happened three years ago
when I was present.
The synergy part of it where all of us have to be together, it works
sometimes but it has to work all the time. The problem is how do you
make it work all the time because ultimately we are talking about
individual interphasing with institutions and this is a dynamic which
no one can predict.
Managing the Peace Dividend - Gen. (Retd.) Shankar Roychowdhury
Many things have been said and equally many things are required
to be said and many things have been left unsaid. Defence budgets are
increasing because the cost of technology is increasing and also the
revenue budget is increasing basically for paying allowances for more
and more people. I am a member of parliament and this is something that
I have tried to put across to the people around me. I say that defence
expenditure is the life insurance premium that every nation has to pay
every year exactly as you pay in your private life for insurance cover.
The point is what type of cover do you want. You want good cover for
the future, God forbids, something happens, you have to pay a higher
premium. If you want a good security environment you have to pay a
higher premium. How high can you pay. Because a lot of voices are
coming up as there is peace. We are having talks with Pakistan.
Terrorism is hopefully dying out. Conventional war is apparently not on
the horizon. So how high an insurance premium you are prepared to pay.
This is the bugbear which keeps coming around: can you predict the
future. Today, yes things are fine. We will hopefully progress with
Pakistan and things will sort out. China's peaceful rise is there and
their leader are coming and speaking to us. But also understand,
China's defence spending is increasing by 18 per cent every year also
in this peaceful rise. China is moving rapidly forward to making her
Air Force qualitatively and quantitatively one of the largest in the
world. For example, we are talking of SU-30s, their apparent target is
700 SU 27s which is a version of the SU 30. China's strategic forces,
including missiles, are increasing. Her navy is increasing. Sure it is
a peaceful rise and I hope it stays peaceful, not today but what is
today. I am not talking of tomorrow. Can anyone predict the future for
20, 30 years etc. We don' t know. So what kind of a security system
should we have if we have to keep on paying this life insurance
premium. Firstly, do we stop paying this life insurance premium or do
we cut it down, cut down the quality of cover we have. It is a very
good way out because cutting down defence expenditure is politically a
very sound move. It will get you support and there will be no backlash
within the country and people will applaud you. You will probably get
more votes in the next election because you have given more money and
you will say that we have cut down on our defence expenditure.
The biggest challenge facing the armed forces today is really speaking
managing the peace dividend. Within the environment of peace that has
come or is coming, how to ensure that the security environment and
security capability of the country is not affected in any way. What
quantum should you have of the army, the navy and the air force? For
example, Gen. Shankar Prasad said the army is manpower intensive. Yes
it is. We have been through that system all our lives. It is manpower
intensive because the jobs it is called upon to do are manpower
intensive. You take out counter insurgency and say the police will
handle it, the paramilitary forces will handle it, half your troubles
will go. Certainly, you can cut down. The army is manpower intensive
because the Line of Control is manpower intensive. You give that to
another agency, you give to the paramilitary forces, army will be cut
down. There is no problem in that. So it is a question of the type of
task that the nation gives us. If other agencies are prepared to come
forward and take up the task of keeping the nation together,
incidentally we are very happy about Kashmir. We are looking forward to
a bright future. Why is the future bright. We must analyse that. The
Kashmiri people are fed up of violence. Why are they fed up of
violence. Because it has been shown by the defence forces that violence
will not pay. It is as simple as that. People are fed up of violence
because somebody has said that violence will not pay. You want a
thousand year war, fine, we will be around for a thousand years. So
when we say that there is an atmosphere of peace, we must also
appreciate why there is an atmosphere of peace. I would say that there
is an atmosphere because the country's armed forces have prevented your
north east from becoming a Cambodia and your Kashmir from becoming
another Afghanistan.
This has happened without paying the so called life insurance premium.
I and Gen. Niranjan Malik have been through the bad years. There were
no socks. Forget about tanks and guns and ammunitions. Now we are in
good times. We are living in a cycle of events, if you believe in that.
What is happening today is that there is peace. Hopefully it will last
forever. Chances are that it will not. So when we calibrate our defence
expenditure, we have to remember that though logic may say that war is
bad but human beings are illogical people and we do not know what is
going to happen 20, 30 years hence. So when there is no threat
existing, reassess the threat, short term and long term. Short term you
cannot assess. Then build up your defence forces capability based
rather than threat based. There is no other answer. In the process, you
will keep some threats at the back of your mind. China is an obvious
contingency. Today we are entering into a Hindi-Chini Bhai Bhai phase
II. Hope it will last for a thousand years. But then it may not last
for a thousand years. So while we control our expenditure, we must keep
this background in mind.
The army is
manpower intensive. So one of the things is that remove some of the
tasks that have been given to the army. Increasingly as we are seeing
in J&K, the J&K police is coming up, the paramilitary forces
are coming up. Pull the army out. We are raising Rashtriya Rifles
battalions. Gen. Shankar Prasad knows it more than anybody else, he was
DG, Infantry. It is purely because other agencies were not capable of
handling it. What to do. We know there was no budget for the Rashtriya
Rifles in the beginning. So this is a very complex issue and we are
living in the good times and we have forgotten the bad times. We are
living in good times, we hope these good times will continue but I
think it would be advisable to remember that nothing is permanent.
Neither bad times nor indeed good times. So when we try and build up,
we talk of defence and national security, the first thing we should
remember is the good times don't go on forever. We have to prepare for
bad times though the bad times may not come. If you are prepared they
may not come. This brings me back to the theme of this part of the
discussion: Indigenisation. The points came out and I was hoping for
more discussions on this. Firstly there is a feeling about Made in
India has to be second rate. It is probably not true now but that is
the impression many people have including lot of people in the service.
For example, the Arjun. The story I tell, I don't know whether I have
told this to Dr. Santhanam. We were trying out one of the earlier
versions of Arjun. As a Mark I it is a great tank and I totally endorse
what Gen. Niranjan Malik is saying. But in the early stages when we
were trying it out, one of the parts of the tank just sheared off. We
were going at about 40 kms an hour. That is about 50 tons weight
travelling at 40 kms an hour. It is a frightening sight. The sprocket just sheared off and the
tank nearly overturned. Somehow it came to a halt, smoke coming out of
it. The driver, who happened to be a big burly Khalsa of the 7 Cavalry,
he looked around and found the debris lying around. He picked it up and
he told me in Punjabi, Saab look at this. I said it was broken off,
what can you do about it. He said Saab the sprocket is intact. The only
thing that has broken off is the bolts have sheared off and he said Saab
Hindustan mein eko hi cheez bani si, wo bolt, wohi tuth gayee
(Sir, the bolt was the only thing made in India and that too broke
off). So this is an impression we have. It is a brand image. Hopefully
it has changed by now.
We have to indigenise. I do feel the process of
indigenisation must go on even if Indian products are not as high grade
to begin
with. The Israeli
Merkava story was a brilliant story. When they told Sharon about all
the
defects, he said make this your Mark I. And then
we will have an Israeli tank. I think that is the way for us to go. In
the process, all of us must understand, particularly in the services,
that when you develop indigenous engineering of this type, you entire
economic, industrial, and technological capabilities and ultimately
your overall economy will be pulled upwards. That is another reason why
we have to indigenise.